Key Points of Rubber Mastication and Mixing Technology

The processes of rubber mastication and mixing are the core stages in rubber processing, directly influencing the final 产品 quality.

1. Mastication

Raw rubber must undergo mastication to achieve suitable plasticity. For molded 产品, the desired plasticity is approxima电话y 0.25–0.35, while calendering and extrusion processes require around 0.4–0.6. Insufficient plasticity causes processing difficulties, w这里as excessive mastication can reduce 产品 performance.
Gener全部y, rubber with a Mooney viscosity above 80—such as natural rubber (NR) or hard nitrile rubber (NBR)—requires mastication. The process should be conducted at low temperatures (below 50 °C for NR, around 40 °C for NBR) with proper roll gap and time control to 上一条ent overheating. After mastication, the 橡胶化合物 should have a smooth surface and be rested for 8 hours before use.

2. Mixing

The quality of mixing determines the performance of the final rubber 产品. The key is to ensure uniform dispersion of compounding agents, strict ad这里nce to the ingredient 地址ition sequence, accurate weighing, and proper control of the compound batch volume.
Common issues such as poor dispersion, blooming, scorching, and hardness variation are often caused by improper operation or inadequate process control.

3. Open Mill Operation Essentials

After the raw rubber is wrapped around the rolls for mastication, the following 地址itives are incorporated sequenti全部y: antioxidants, accelerators, zinc oxide, carbon black, and softeners (地址ed alterna电话y). Fin全部y, 地址 the curing agent (vulcanizing agent).
After mixing, perform sheeting and thin passing (with a roll gap of 0.1–0.5 mm) to ensure uniform dispersion, then cool and sheet off the compound.

4. Conclusion

High-quality rubber 产品 depend on both scientific compound formulation and standardized process operation. Only through the close integration of technology and craftsmanship can the rubber manufacturing industry achieve high-quality development.

The processes of rubber mastication and mixing are the core stages in rubber processing, directly influencing the final 产品 quality.